Kofert

kofert Organic

Băicoi

Project description

The main objective of KOFERT ORGANIC SRL is to produce solid organic fertilizer (as defined in REGULATION (EU) 2019/1009 of the European Parliament and of the Council of 5 June 2019, using strictly organic materials namely poultry manure adjusted with other organic waste (feathers from slaughter, blood, water, finished product) as a sub-material intended to increase the moisture and obtain an optimal porosity in the compost pile.

To obtain an effective composting and accelerated aerobic fermentation of manure, but also to homogenize the resulting organic fertilizer, KOFERT ORGANIC SRL uses KNLL-6000 SHW type Kohshin composting lines – Japanese technology – specially designed for the total elimination of manure from livestock farms and individual households and the continuous transformation of animal manure into a stable, hygienic, homogeneous, highly efficient, granular, stable, hygienic, homogeneous organic fertilizer in a 30-40 days cycle. The manure fermentation is aerobic and takes place at temperatures of about 70 degrees C, completely sterilizing the product by eliminating germs and parasites and reducing to zero the germination rate of the seeds in animal manure. 

The present project aims to implement an “organized industrial system” for the production of high efficiency organic fertilizers, with regional spread in Baicoi, 71 Valcei Street, Prahova County, Romania. In this sense, the first phase of the project aims to increase the capacity of the existing composting plant, KNLL-6000 SHW by aerobic fermentation, so that the plant reaches a capacity of about 60-70 tons of manure per day, in 2 cycles/day (20-22 hours).

When choosing the respective location, the annual quantities of manure from the pig and broiler farms of the Carmistin Group (within a radius of 70 km from the composting plant location) resulting from the daily sanitation of the halls or after depopulation were taken into account.

The manure composting plant is composed of an automated composting line KNLL-6000 SHW, whose process will be improved in order to increase the utilization capacity by implementing a pre-composting line with Soylath monitoring system (monitoring temperatures, oxygen level, ammonia etc in the material in the stalls). The pre-composting systems with forced aeration and monitoring of the fermentation process of the manure quantities will allow the optimization of the whole composting plant.

The daily manure quantities consist of a mixture of 30 tons/day manure from broiler farms with straw pelleted bedding with 30%-35% moisture and 40 tons/day manure from pig farms with 80% moisture.

The material obtained by mixing the above quantities will undergo a 6-day process of static fermentation with oxygen supply and monitoring. Maintaining the aerobic fermentation parameters at the optimal level in the pre-composting boxes will lead to the intensification of the composting process with the transfer of the material into the longitudinal composting vats. The material introduced into the vats will reach the temperature of 60-70 degrees Celsius in only 24 hours, with the effect of shortening the maturation/fermentation period.

The upgrade of the Baicoi composting plant also includes the implementation on site of an automatic packaging line for the finished product with 4 exit ports for packaging PE bags of 5 kg, 7.5 kg, 10 kg and 20 kg. The storage of the finished product on europallets will allow to clear the output area and consequently to intensify the continuous processing process on the whole station flow.

The KNLL 6000-SHW composting line continuously processes a minimum of 900-1,050 tons/month of natural manure at an operating mode of 10-12 hours/day. At an operating mode of 2 cycles per day, the total capacity of the line is 1,800-2,100 tons/month. The line will process animal manure (swine and broiler chickens).

This composting line runs continuously and is automated, with an average throughput capacity of 60-70 tons of manure/day with a moisture content of about 55% at the input.

The final product obtained in Kohshin plants is a complex organic fertilizer with a moisture content of 15%-20% (dry). In addition to the basic N-P-K nutrients, the fertilizer contains other compounds of significant nutritional value in agriculture (calcium, magnesium, etc.). It has a balanced pH around 7-7.5 beneficial for the soil, and significant organic matter contains carbon-containing compounds, thus significantly influencing the improvement of soil structure and its ability to retain water.

The use of organic fertilizer from Kohshin plants regulates the soil carbon cycle by reducing atmospheric carbon. Soil with a high percentage of organic matter improves crop yields and is more resistant to both wind and water. The organic matter in fertilizer increases gas exchange and adds beneficial soil micro-organisms.

The end product of the Kohshin composting lines is a universal, homogeneous, stable and granular organic fertilizer.

What is the Purpose of Gold Standard Certification?

The project is currently undergoing a carbon credit certification process to join the international Gold Standard accreditation, which uses innovative approaches to quantify, certify and maximize climate security and sustainable development impacts under the Gold Standard for the Global Goals and is aligned with the United Nations Sustainable Development Goals.

Upon successful completion of the Gold Standard certification, Kofert Organic SRL aims to receive carbon credits in an amount equal to the certified CO2 emission reductions realized through the project activities. The total GHG emission reductions for the 15-year crediting period (2025-2039) are estimated at 204,270 tCO2e, and the estimated average annual GHG emission is about 13,618 tCO2e.

Gold Standard Certification Timeline

The project is expected to pass the Gold Standard preliminary assessment by the end of 2024 and continue the certification process during 2025, with the goal of receiving carbon credits in 2026. After this date, the project will receive CO2 credits for a 5-year cycle, renewable 3 times, once it has passed the full verification process.

Project Schedule and Implementation

The project’s first tender for the purchase of major equipment to reorganize the production flow and develop processing capacity was held in the summer of 2024, which is considered the project start date in accordance with Gold Standard rules and requirements. Then, final commissioning of the additional facilities is estimated to take place in November 2024, starting commercial operation at the same time.

Baseline Scenario

In line with the UN CDM methodology applied for the assessment of emission reductions, the baseline scenario is the situation where, in the absence of project activity, the organic matter, manure from swines and broilers, is allowed to decompose within the project boundaries and methane is emitted to the atmosphere.

Reference emissions are the amount of methane emitted from the decomposition of degradable organic carbon in manure.

Key Components of the Project

Manure collection system

  • Partnerships with livestock farms: Enter into agreements with livestock farms and agricultural holdings for the supply of manure, ensuring a steady supply of organic waste for composting.
  • Collection and transportation: Develop efficient systems for the collection and transportation of manure from farms to the composting facility, including the use of appropriate equipment and vehicles designed to handle manure safely and hygienically

Installing the composting plant

  • Site selection and preparation: Choosing a suitable location for the composting plant that is accessible, has adequate space and complies with environmental regulations on manure management.
  • Infrastructure and equipment: Installation of composting equipment together with aeration systems (such as blowers or turning equipment) to maintain aerobic conditions.

Managing the composting process

  • Aeration and temperature control: Implementation of regular spinning or forced aeration techniques to maintain oxygen levels and control temperatures, promoting efficient microbial decomposition and preventing odors and pathogen growth.
  • Humidity management: Monitor and adjust humidity levels to ensure optimal conditions for aerobic decomposition, which helps prevent anaerobic conditions and manage odors.

Quality control and monitoring

  • Monitor parameters: Monitor key composting parameters such as temperature, oxygen levels, moisture content and pH to ensure that the composting process is efficient and safe.
  • Pathogen reduction and contamination control: Ensuring that compost reaches temperatures sufficient to kill pathogens and weed seeds and preventing contamination with non-compostable materials.

Maturation and use of compost

  • Maturation and stabilization: Allowing the compost to mature through a curing phase to ensure that it is fully stabilized and safe for use.
  • Nutrient management: Testing the nutrient content of the finished compost to optimize its use as a fertilizer, especially for agricultural applications where manure-derived compost can provide significant benefits to the soil.

Environmental and regulatory compliance

  • Compliance with regulations: Comply with local, regional and national manure management regulations, including nutrient management plans and water protection guidelines.
  • Permits and licenses: Obtain necessary permits for manure composting and ensure operations adhere to all relevant environmental standards.

Community involvement and education

  • Awareness raising campaigns: Inform local communities and stakeholders about the benefits of composting manure, including odor reduction, improved soil health and reduced environmental impact.
  • Participation in conferences/trainings: Provide education and training to farmers and other interested parties on proper composting techniques, the benefits of manure composting, and best compost application practices.

Data collection and reporting

  • Tracking operational data: Record data on the amounts of manure processed, the volume of compost produced, and environmental impacts such as reduced methane emissions and nutrient leakage.
  • Impact Reporting: Compile reports to highlight the environmental and economic benefits of the project, including increased soil fertility and reduced greenhouse gas emissions.

Innovation and continuous improvement

  • Process optimization: Continuous improvement of the composting process to increase efficiency, compost quality and cost-effectiveness.
  • Research and development: Exploring new methods and technologies to improve manure composting, such as advanced aeration systems or innovative techniques for pathogen and odor control.

Benefits of the Project

Our project aims to address two pressing challenges simultaneously: managing manure waste and improving soil health. Through partnerships with livestock farms and agricultural enterprises, we are implementing a sustainable solution to turn manure into compost through aerobic fermentation.

Major benefits of reducing methane emissions through aerobic composting include:

Environmental benefits

  • Reducing greenhouse gas emissions: Aerobic composting minimizes emissions of methane, a potent greenhouse gas, by promoting the aerobic decomposition of organic matter, which mainly produces carbon dioxide and water vapour.
  • Reducing landfill use: By diverting organic waste from landfills, the project reduces landfill waste volumes, further reducing methane production and leachate problems.
  • Improved soil health: The compost produced is rich in nutrients and organic matter, improving soil fertility, structure and water retention capacities, which promotes plant growth and reduces the need for chemical fertilizers.

Economic benefits

  • Reducing waste management costs: Reducing the amount of waste sent to landfill can reduce disposal costs and landfill fees. Producing and selling compost can also create new sources of income.
  • Creating green jobs: The project can generate employment opportunities in areas such as waste collection, composting plant operation and compost sales, contributing to local economic development.

Public health and safety

  • Reduced odors and pest problems: Properly managed aerobic composting reduces odors and pests often associated with anaerobic decomposition of waste, leading to improved community health and well-being.
  • Landfill hazard reduction: By minimizing organic waste in landfills, the project reduces the risk of landfill gas buildup, which can cause fires and explosions.

Conserving resources

  • Efficient use of organic waste: The project transforms organic waste into valuable compost, promoting resource efficiency and reducing the need for synthetic fertilizers.
  • Energy conservation: Aerobic composting generally requires less energy than waste incineration or other intensive waste treatment methods.

Climate change mitigation

  • Carbon sequestration: Compost produced can increase carbon sequestration in soils, helping to offset some greenhouse gas emissions.
  • Promoting sustainable waste management: The project promotes sustainable waste management practices, in line with wider efforts to combat climate change.

Community and educational benefits

  • Raising awareness of environmental issues: the project can sensitize the community and local businesses on sustainable waste management practices and environmental management.
  • Educational Opportunities: The project provides an effort for educational initiatives on composting, sustainability and the benefits of waste and emission reduction. These benefits highlight the comprehensive advantages of aerobic composting, from economic and environmental gains to improved public health and community involvement.

The project therefore contributes to the following United Nations Sustainable Development Goals (SDGs):

SDG 4: Quality Education

The project can indirectly contribute to Goal 4 by raising awareness and promoting education on sustainable waste management practices and agricultural sustainability in the community.

SDG 5: Gender Equality

The project will ensure equal opportunities for men and women in employment, decision-making and benefit sharing.

SDG 8: Decent work and growth

Creating new jobs in the waste collection, processing and energy generation sectors contributes to the goal of promoting sustained, inclusive and sustainable economic growth, full and productive employment and decent work for all.

SDG 12: Responsible Consumption and Production

By reducing manure waste and converting it into valuable resources (compost), the project supports the objective of ensuring sustainable consumption and production patterns.

SDG 13: Climate action

The project contributes to climate change mitigation by reducing methane emissions from composting organic waste in landfills.

Project Location

The project activity is located in the following location in Romania: Baicoi, Valcei Street no. 71, Prahova county, with the following coordinates:

45°04’36.867”N
25°82’26.833”E

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